Microbial Expansion Project – Teesside Facility

The Challenge

A leading global biotechnology company undertook a significant expansion of their Teesside facility to enhance its manufacturing capabilities. This expansion was designed to support future growth, debottleneck existing processes, and maintain business continuity. Dalkia was engaged as the main contractor for the Mechanical, Electrical, and Process (MEP) package, including the design and build of critical cleanroom environments.

Technical Specification

The project involved the delivery of a comprehensive turnkey MEP package with a focus on integrating critical systems for the new manufacturing facilities. Key technical elements included:

• Mechanical Systems: HVAC, process pipework, and skid fabrication/installation.
• Electrical Systems: HV/LV systems, including UPS, lighting, IT security, and CCTV.
• Utility Systems: Steam, water treatment, and process gases.
• Fire Safety Systems: Full design and installation of fire safety and suppression systems.
• Cleanrooms: Design and build of state-of-the-art cleanrooms for microbial processes.

The Build

The build required close coordination with the client’s project management contractor and took place within a live environment, ensuring minimal disruption to existing operations. Dalkia’s site-based delivery team worked in sync with the client to deliver the expansion while adhering to strict timelines. Safety protocols were rigorously enforced due to the ongoing operation of surrounding plant areas, with noise, vibration, and safe access considerations integrated into the construction strategy.

Key features of the project included:

• A full site-based delivery team providing hands-on management and execution.
• Integration of new and improved manufacturing facilities without interrupting current processes.
• Innovative approaches to fire safety, process gases, and utility systems to ensure operational efficiency.

Results

This complex, multi-million-pound project is on track for completion in 2024. Dalkia’s expertise in cleanroom design, along with the full MEP package delivery, ensures that the facility will meet the highest standards for safety, efficiency, and scalability. The project supports the client’s future growth plans and sets the stage for further expansion.

Why Choose Dalkia Cleanrooms?

Dalkia is a leader in cleanroom and laboratory solutions, offering bespoke designs that meet the highest standards of quality, safety, and compliance.

Find out more about Dalkia’s cleanroom offers here.