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Transforming Chemical Storage into a Cutting-Edge Media Prep Lab
Cleanrooms

Transforming Chemical Storage into a Cutting-Edge Media Prep Lab

A confidential pharmaceutical company sought to relocate their Media Preparation Laboratory from an off-site rented location into a fallow chemical store they had on site.

The Challenge
Technical Specification
The Build
Results
Sector
Cleanrooms
Services
Specialist Services
Project Value
£3.5m
Partners Contractors
Confidential
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The Challenge

The aim of this project was to reduce the company’s carbon footprint by eliminating the need for media transportation between sites. Dalkia was chosen to lead the design and build of the new Media Prep Laboratory, transforming the former chemical storage area into a fully operational lab. The project was completed in December 2022, with a contract value of over £3.5M.

Technical Specification

The project involved the full design and build of the facility, taking into account the unique needs of the pharmaceutical manufacturing process. The technical specifications included:

  • Mechanical Services: Lab Gas, Steam, DX HVAC, LEV, BGD, AGD, and BMS systems.
  • Electrical Services: IT & Data, Access Control, FA & Security, Emergency Lighting.
  • Civils/Structural: Architectural fit-out, weatherproofing, and building modifications.
  • Enabling Works & Surveys: Addressing potential contamination and asbestos risks, and levelling the floor of the chemical storage area to accommodate the new lab.
  • ATEX Area Design: Ensuring safety in explosive atmospheres within the lab.
  • Testing & Commissioning: Comprehensive testing and validation of all systems before handover.

The Build

Dalkia worked closely with the client from the concept stage to the final handover, acting as both the principal contractor and designer. Early collaboration included hosting stakeholder workshops to ensure the design met the client’s specific process and space needs.

A key innovation introduced by Dalkia was the use of a plastic heat recovery coil within the contaminated exhaust system. This feature significantly reduces the energy consumption of the facility’s supply air ventilation system, supporting the client’s sustainability goals.

The build took place within a live environment, with storage areas and office spaces adjacent to the worksite remaining operational. Dalkia implemented safe working practices to minimize disruption, paying close attention to noise, vibration, and safety protocols.

Results

The project was successfully completed within the 9-month timeline, with all client requirements met. Dalkia’s innovative approach to energy efficiency and sustainability, coupled with strict adherence to safety protocols, ensured a smooth transition of the Media Preparation Laboratory to the client’s main campus.

Why Choose Dalkia Cleanrooms?

Dalkia is a leader in cleanroom and laboratory solutions, offering bespoke designs that meet the highest standards of quality, safety, and compliance.

Find out more about Dalkia’s cleanroom offers here.

Sector
Cleanrooms
Services
Specialist Services
Project Value
£3.5m
Partners Contractors
Confidential
Share

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